Dairy Coat Technical Data Sheet
Antel Dairy Coat is a universal water based epoxy resin coating designed for easy and safe application. Dairy Coat possesses most of the properties of conventional epoxy resins with many additional advantages, particularly its tolerance of damp application conditions. It is applied in the same manner as ordinary emulsion paint and dries quickly to form a tough, easily cleaned coating, providing a vapour barrier. The coating is non toxic, resistant to oil, and most mild chemicals. Subsequent over coating can be carried out after the original surface has been thoroughly degreased and cleaned.
The scope of applications for Dairy Coat is extensive and it can be used virtually anywhere that concrete or masonry requires protection or waterproofing.
Recommended areas and types of use :-
1. Water tanks/sewage treatment plants.
3. Dairies/milking parlours, food factories, breweries.
4. Grain silos.
5. Bunds and water plants.
A two part product available in 1, 2.5 and 5 litres. Non-returnable containers.
Store in a cool, dry and frost free area in original containers. Protect from freezing. Keep out of the reach of children. A shelf life in excess of 12 months can be expected for unopened containers kept in the above conditions.
5. DRYING & CURING
At 20 degrees C/68 degrees Fahrenheit, and with reasonable ventilation, the coating is touch dry in 6 hours and hard dry in 12 hours. Maximum cure, hardness and chemical resistance is obtained within 7 days.
Each litre of Dairy Coat will cover approximately 6-7 squared metres (based on a non porous, smooth surface), however this will vary depending on how thickly you apply the material and also how porous the surface is.
If you are unsure on the porosity of the surface, we recommend you buy a little more than you think you will need to ensure you don't run out part way through the application.
7. CLEANING EQUIPMENT
When using spray equipment a thorough rinsing with cold water every hour will prevent a build up of cured material. Brushes and rollers should be washed with cold water and detergent and rinsed thoroughly in cold water.
8. INSTRUCTIONS FOR USE
THE PERFORMANCE OF THE COATING CAN BE SERIOUSLY IMPAIRED IF THE FOLLOWING INSTRUCTIONS ARE NOT STRICTLY ADHERED TO
Do not apply in temperatures below 10 °C/50 °F and ensure there is at least a 4 hour weather window. We do not recommend application late in the day, due to dropping temperatures and increased humidity.
Dairy Coat can be applied in mildly damp conditions but will not tolerate standing water.
Although Dairy Coat will overcoat most other finishes and paints, the best results are achieved when surfaces are clean and free of other finishes/coatings. If applying over an existing coating or to a non-porous surface, mechanically sand the area to create a key.
All surfaces should be dry, mildly damp or at least not subject to running water. Particular attention should be made to degreasing surfaces before application. All voids and surface imperfections must be carefully filled.
Clean the surface you will be applying the Dairy Coat to. If there are any leaks, these should be repaired with Antel Waterstop or Antel Epoxy Putty before applying the Dairy Coat. If unsure, please contact us for technical advice.
The pot life is approximately 1.5 hours. This is based on a temperature of 20 °C/68 °F. If you are applying the coating in higher temperatures, the pot life may be reduced. The material will become unworkable once outside of this pot life.
Once mixed, it is only possible to apply a single coat. Do not attempt to return to the mix to apply a second coat.
For simplicity we would recommend using a separate pack of Dairy Coat for each coat, however if you would like to use one pack for both coats, you will need to accurately divide the A and B packs proportionately using digital scales.
1. Mix the A Pack thoroughly.
2. Mix the B Pack thoroughly.
3. Pour the contents of the B Pack into the larger A Pack.
4. Mix again thoroughly (ideally with a mixer paddle) for a minimum of three minutes, so that the two components are completely mixed.
5. Pour into at least one roller tray to maintain pot life.
6. Start application immediately.
8.3. APPLICATION STEPS
1. Apply the first coat by medium pile roller or brush.
2. Wait 24 hours before applying the second coat. Reduced time between coats maybe possible, but it’s very important to seek technical advice from Antel before attempting this.
3. Within a maximum period of 48 hours, apply the second coat.
9. HEALTH & SAFETY
Dairy Coat is much safer to handle than other resin systems; however, it is recommended that all skin contact is avoided and that any areas of contact are washed immediately with soap and warm water. It is advisable to use a barrier cream and gloves when applying.
FOR FULL DETAILS PLEASE REFER TO HEALTH & SAFETY DATA SHEET.
NOTE REF 1
Antel Dairy Coat – Clear
With the formulation of the emulsion the mixture will take on a milky colour. This milkiness will gradually disappear during the curing cycle provided that the coating is not too thickly applied nor allowed to fill holes in the surface area of the application. If either of these situations does occur the milkiness will not disappear. All voids or surface imperfections must be carefully filled prior to any application of Clear Dairy Coat.
Antel Dairy Coat is available in a variety of colours. Please enquire for details.